Vacuum Dehydration and Oil Purification System

Vacuum Dehydration and Oil Purification SystemWhy Need Vacuum Dehydration & Purification Unit

The harmful effect of water and particulate contamination in hydraulic, lubrication & dielectric oils has been a well-documented fact. By maintaining absolutely clean and dry oil, the life of critical wear components in rotation and hydraulic equipment can be significantly extended, minimizing equipment downtime optimizing its efficiency, and maximizing profitability.

Vacuum Dehydration and Oil Purification SystemWhy Microcare Vacuum Dehydration & Purification Unit

We design and build the most effective reliable and user-friendly vacuum dehydrators on the market today. Several design features enable our system to consistently outperform all others and our water-extraction rates are the best in the industry.
  1. Remove free, emulsified and dissolved water by vacuum distillation & mass transfer – achieve overall water content as low as 50 PPM.
  2. Remove entrained air and dissolved gases by vacuum distillation
  3. Achieve particle counts as low as ISO 14/13/10 or NAS class 5 Cleanliness level
  4. Process flow rates from 10 to 100 LPM
  5. No other utilities other that electricity are required (no costly water consummation)

Typical Applications For VDPOS

Our vacuum Dehydration Oil purification Systems (VDOPS) are recommended for use on the following application. 

  1. Turbine Lube oils
  2. Paper Machine Lube Oils
  3. Gearbox Oil (ISO 150 to ISO 680)
  4. Transformer Oils (Mineral Based)
  5. Silicon Oils
  6. Refrigerant Oil
  7. Compressor Oils
  8. EHC Fluids (Fyrquel)
  9. PAO Fluids

Vacuum Dehydration and Oil Purification Benefits

FEATURES

ADVANTAGES

BENEFITS

Compact Size and Weight

  1.  Smallest Envelope in the  industry
  2. Ease of Portability
  1. Fits Through Doorways and Narrow Aisles
  2. Increased  Usage

Caster Wheels and Fork Lift Guides

Provides Safe, Secure method for Transporting Unit

  1. Easily Transported
  2. Increased  Usage

Automatic Operation

Promotes Unattended Use

Increase Run Time

Programmable Thermostat

Maintains Fluid Temperature to within 1 degree C

  1. Prevents Fluid Breakdown
  2. Increased Fluid  Life

Self-Diagnostic Controls

Indicates  Problem Areas and Services to be Performed

Reduced  Downtime for maintenance

Condensate Holding Tank with High Level Switch for Automatic Water Drain

Captures condensed water and removes automatically

  1. Eliminates Potential  of Hazardous Discharge
  2. No attendant required for water removal  

Close Coupled Heavy Duty Lube Pump

  1. Eliminates Belt Driven Pump  Maintenance
  2. More Robust  than Typical Gear  Pumps
  3. True Rated flow performance even under vacuum
  1. Ease of Maintenance
  2. Faster Purification

Condenser with two options

Air Cooled Condenser

With chiller

  1. Fast & easy condensation of vapor
  2. Extends dry seal  Vacuum pump life

Longer equipment life

Phased fail circuit

Enable Immediate Unit start without the need of an electrician

Reduced Downtime

Corrosion proof Vacuum Tower with Large Observation window

  1. Elimination Corrosion
  2. Monitor the Vacuum Dehydration Process

Longer Equipment life

Visual Verification of Equipment

 

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